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In 2021 the Federal Aviation Administration in collaboration with the National Research Council of Canada performed research on altitude ice crystal icing of aircraft engines using the modular compressor rig, ICE-MACR, in an altitude wind tunnel. The aim of the research campaign was to address research needs related to ice crystal icing of aircraft engines outlined in FAA publication Engine Ice Crystal Icing Technology Plan with Research Needs. This paper reports the findings on ice accretion from a configuration of ICE-MACR with two compression stages. Inherent in two-stage operation is not just additional fracturing and heating by the second stage but also higher axial velocity and potentially greater centrifuging of particles. These factors influence the accretion behavior in the test article compared to single stage accretion.

The Ice Crystal Environment Modular Axial Compressor Rig (ICE-MACR) was developed by the National Research Council of Canada (NRC) with support from the Federal Aviation Administration (FAA) in response to the need to understand ice crystal icing of aircraft engines at high altitudes. Icing wind tunnel tests on static hardware lack some of the real physics of turbofan compressor such as centrifuging and fracturing of particles, and melting of particles due to compression heating, heat transfer through a casing wall, as well as annular geometry effects. Since the commissioning of ICE-MACR in 2019 new insights have been gained on the physics behind ice crystal icing of turbofan engines. Additionally, the results of various test campaigns have been used to validate engine ice accretion numerical codes. This paper summarizes the key insights into ICI of turbofans gained from the ICE-MACR to date.

One Engine Inoperative takeoff climb performance of the XV-15 tilt rotor aircraft was analytically determined from level flight data and compared to the proposed powered-lift aircraft criteria. The results of this analysis can be useful in establishing the takeoff profile and highlighting potential certification issues.

High Ice Water Content (HIWC) has been identified as a primary causal factor in numerous engine events over the past two decades. Previous attempts to develop a remote detection process utilizing modern commercial radars have failed to produce reliable results. This paper discusses the reasons for previous failures and describes a new technique that has shown very encouraging accuracy and range performance without the need for any modifications to industry’s current radar design(s). The performance of this new process was evaluated during the joint NASA/FAA HIWC RADAR II Flight Campaign in August of 2018. Results from that evaluation are discussed, along with the potential for commercial application, and development of minimum operational performance standards for future radar products.

In view of the fact that future generations of derivative or new aircraft will be faced with problems of increasing operating efficiency, new and more advanced technology will have to be introduced. To this end, the Federal Aviation Administration has been examining the certification question and has concluded that simulation may be increasingly important in the future certification activities. Through a contract with Lockheed Aircraft Company, the FAA will be able to review past use of industrial simulation in connection with certification.

The crash impact characteristics of commuter category airplanes has recently been established using empirical procedures based on full scale aircraft impact test data for a range of aircraft sizes[1]. To compliment that empirical approach the Federal Aviation Administration (FAA) initiated a full scale commuter category airplane vertical impact test program. Those airplane vertical impact tests were structured to evaluate the airframe's capability to maintain its structural integrity and provide a protective shell for its occupants, to quantify the acceleration impact response characteristics of the airframe, and to evaluate the means necessary to provide occupant pelvic/lumbar column load injury protection up to the limits of survivable impact conditions.

This paper describes the recently established Commercial Aviation Alternative Fuel Initiative (CAAFI), including its goals and objectives, as well as presents an alternate fuel roadmap that was originally generated by industry and refined by the CAAFI stakeholders. CAAFI is designed to coordinate the development and commercialization of “drop-in” alternate fuels (i.e. fuels that can directly supplement or replace crude oil derived jet fuels), as well as exploring the long-term potential of other fuel options. The ultimate goal is to ensure an affordable and stable supply of environmentally progressive aviation fuels that will enable continued growth of commercial aviation. This initiative is organized into four sub-groups: Research and Development (R&D), certification, environment, and economics & business. The R&D group seeks to identify promising new drop-in alternate fuels, and to foster coordination of development efforts.

The present regulatory tool for assessment of aircraft smoke emission, the Ringelmann Chart, is described; some of the shortcomings associated with its use for aircraft are discussed; research and development efforts to improve on this system are described. The gaseous pollutants, their relative importance in an airport area and research underway or needed is also discussed.

Wind tunnel tests were performed on an 8.9-percent scale semispan wing in the Wichita State University 7x10-foot wind tunnel with simulated ice accretion shapes. Simulated ice shapes from large-droplet clouds, simple-geometry ice horn shapes, and simple-geometry spanwise ridge shapes typical of runback icing were tested. Three Reynolds number and Mach number combinations were tested over a range of angles of attack. Aerodynamic forces and moments were acquired from the tunnel balance and surface pressures and oil flow visualizations were acquired. This research supplements the Swept Wing Icing Program recently concluded by NASA, FAA, ONERA, and their partners by testing new ice shapes on the same wind tunnel model. Additional surface roughness was added to simulate large-droplet ice accretion aft of the highly three-dimensional primary ice shape, and it had little effect on the wing aerodynamic performance.

As a part of its International Aging Aircraft Research Program, the Federal Aviation Administration is establishing a state-of-the-art Flight Loads Data Collection Program. Data collected in this program will provide the necessary mission profiles and load spectra information to characterize typical fleet service usage for the regional/commuter service life extension program. In addition, these data are applicable for both a safe life fatigue analysis and a damage tolerance fracture mechanics analysis. This paper describes the FAA approach and schedule for instrumenting fleet service aircraft, and the data reduction process.

The rapid growth in digital computer technology and display systems has impacted most aerospace disciplines. The designer manufacturer operator and even airplane passengers are all affected by this technology boom. The FAA in its role of certifying new aerospace products is no exception. This paper will emphasize the changing methodology of the FAA certification process with some specific examples of recent flight test programs.

Many of the certification regulations in 14 CFR Part 25 are by design, broad and as such, can be subject to large differences in the interpretation of what constitutes adequate compliance. Advisory Circulars (AC's) were developed for many of the regulations to assist industry, as well as certification personnel, with what is considered an acceptable, but not the only means, of compliance. However, there are many regulations where no advisory material is available. In these cases, the “acceptable means” of compliance can vary to a greater degree among the various aircraft certification offices. This difficulty is aggravated as new applicants and regulatory personnel enter the certification field. Recent discussions and interpretations on the usage of an avionic unit's mean time between failure or MTBF for its detectable faults as the basic repair rate for undetected or latent faults, is a subject area where no significant advisory material exists.